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Reprinted with permission from CabinetMaker Magazine
Dynamics of doing doors and drawers
(...continued)





Company: Columbia Wood Products

Location: Kent, Wash.

Founded: 1995

Proprietor: John Sheehan

Primary products: Doors and drawers

Annual sales: $1.5 to $2 million

Employees: 20

Shop size: 6,000 square feet

Key equipment: Macoser Omec 750 dovetail machine, Unique Machine for mitered doors, Martin planer, RFS glue system, Voorwood shape and sand machine, Power-matic shapers, SCM shapers, SAC shapers, TigerStop system with Whirlwind saw, Butfering 44-inch widebelt sander, DMC Finesand FS110 random-orbit sander, Powermatic 66 table saw, Altendorf F-90 sliding table saw, Ekstrom-Carlson E series straight-line rip saw. Snapshot Shop



  Although the vast majority of his production has been in mostly five piece standard solid wood doors, it was that kind of thinking that led him to recently add an Omec 750 dovetail machine. That way he could add solid wood dovetail drawers to his component product offerings. Sheehan also takes the same advice that he gives his customers about only doing what you do best. That's why he doesn't do his own finishing. He supplies unfinished doors to the shops or recommends a finisher to them. And by leaving the finishing to others, he can focus on what he sees as the core asset of his product, its quality. "If we lose quality, we lose customers," he says.

Roundtable Advice
One of the secrets of Sheehan's success is an informal networking roundtable that came about quite by happenstance. The way he tells it, he ran into a couple of guys at a trade show looking at a profile-sanding booth. He kept running into them again. "It was the same guys looking at the same stuff I was," he says.

After talking to them some more and finding out they were all in similar situations but in different parts of the country, they all agreed to try to help each other out. That networking has evolved to two or three sessions a year plus individual calls in between to address specific problems.

Sheehan says it has proved to be a very valuable interchange. "I can't call my competition, but I can call these guys," he says.

Targeted Sales
Sheehan has a clear idea of his market, focusing on smaller shops with only a few employees. "We have lots of onesy-twosy types," he says. "We're still educating." He adds that for many of the smaller shops, the concept of out sourcing doors and drawers rather than building everything themselves is still new. He works with the shops as someone who has been in their shoes as a cabinetmaker himself and finds that he's often asked for advice. To keep up that level of credibility and understanding of the product, other sales staff at Columbia, including his wife, takes a turn in the shop. That way they have a better feeling for the manufacturing process and what goes into producing the product, he says. And apparently all of the education effort and targeted marketing is paying off as more and more small shops join the out sourcing fold. "Lots of shops are finally finding out that it doesn't behoove them to make their own doors and drawers," Sheehan says. And he has positioned Columbia Wood Products to meet that demand.




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